Process Optimization
Engineering& Consulting for Air Separation Units
Process Safety & Asset Integrity Studies
Safety Studies
Hazard & Operability Study (HAZOP)
Safety Integrity Level Study (SIL)
Root Cause Analysis (RCA) & Incident Investigation Studies
PSM Implementation to OSHA guidelines
PSM audits
Asset Integrity studies
Failure Mode Effects & Criticality Analysis (FMECA)
Reliability Centered Maintenance (RCM) strategy development
Reliability, Availability & Maintainability (RAM) studies
Risk Based Inspection
NEO Differentiators (Consultant references)
Design & Operational safety competencies across all ASU process & utility blocks
Part of Design safety rules development teams
Numerous references for safety studies & reliability studies
Project Experiences
HAZOP studies for more than 20 Air Separation Units
More than 10 training programs on design and operational safety
Part of development of more than 10 design safety rules at international level
Expertise in DNV Maros – Reliability software
Energy Efficiency
Air Separation units
Highly energy intensive
Gaseous & liquid product mix influences energy
Savings potential of upto 7 – 10% in all type of plants when design and energy competencies are utilized
Quick start-up times reduces energy losses
Advanced Process Control saves 3 – 4% energy from base level
Energy distribution
Air compression & purification
Boosters + turbine combination
Plate fin exchange blocks
Cryogenic storage
Savings potential (process-wise)
Air compression + purification : 2 - 3%
Liquefaction : 3 - 4%
Utility systems : 2 - 3%
Targeted systems
Main air compressor
Adsorbers
BAC + Turbine
Heat Exchange
Overall plant controls
Process & Energy Services
Overview
Process optimization studies to hydrocarbon process industries
Exploration & Production, Refining & Petrochemicals
Energy management services for energy intensive installations
Power plants, Cryogenic air separation units, LNG plants, Iron & steel plants and Hydrocarbon processing industries
Wide network of Process & energy experts
Process simulation software (Hysys, Pro II, Unisim)
In-house thermodynamic tools for energy optimization
Success Indicators – References (team)
KEY STRENGTHS
INDUSTRIAL SECTORS
KEY REFERENCES
RIL – Dahej : ASUs for Petrochemicals
at LP GOX compressor outlet
at LP GOX compressor outlet
GOX production capacity increased by 25 t/d (from both phase-1&2)
Process Safety
Major Accident Hazards (MAH) in LNG plants
Loss of containment (of Hydrocarbons) leading to Fire and explosion events
Cryogenic hazards (frost bite, Rapid Phase Transition (RPT))
Dropped objects during operation & maintenance
Safety Studies
Hazard Identification Study (HAZID)
Hazard & Operability Study (HAZOP)
SIL Assessment and SIL Verification
Bowtie Analysis
Quantitative Risk Assessment (QRA)
Building Risk Assessment (BRA)
Fire & Gas Mapping (3D)
ALARP Demonstration
Operational HSE Case Development
Asset Integrity Studies
Safety Critical Element (SCE) Identification
Performance Standards development
Reliability Centered Maintenance (RCM) methodology development
Failure Mode Effects & Analysis (FMEA)
Reliability, Availability and Maintainability (RAM) study
NEO Differentiators (Consultant references)
Knowledge of Petronas HSE guidelines /PTS
Development of 6 HSE cases for Malaysian O & G facilities
Numerous Formal Safety Assessments (FSA) for Malaysian clients
Asset Integrity projects for Petronas Assets
RCM methodology development (ECA & FMEA)
Project Experiences
HSE Case development for Onshore Gas Terminal (OGT) of PetronasCarigaliSdn Bhd., (PCSB)
HSE Case development for Baronia and Erb West Fields of PCSB
Formal Safety Assessment (FSA) studies for Exxon Mobil E & P Malaysia (EMEPMI)
RCM studies for MISC Berhad etc.,
Energy Efficiency
LNG Plants
Highly energy intensive
Proven technology (C3/MR) with inherent safety
LNG produces lower CO2 emissions that coal / oil
Base load availability ~ 90%
Energy distribution
NG pre-treatment (AGRU, Dehydration, Hg removal, NGL removal)
Liquefaction blocks
Utilities
Cryogenic storage
Savings potential (process-wise)
Gas pre-treatment : 5 – 10%
Liquefaction : 10 – 15%
Utility systems : 5 – 10%
Targeted systems
AGRU and Dehydration unit regeneration optimization
Heat exchange line (Pinch analysis and reduced DP)
C3 / MR compression
Boil-off Gas recondensation
Dynamic simulation and Feed forward control for process units
Utility systems
Engineering & Consulting Services for LNG Plants
Process Safety
Major Accident Hazards (MAH) in LNG plants
Loss of containment (of Hydrocarbons) leading to Fire and explosion events
Cryogenic hazards (frost bite, Rapid Phase Transition (RPT))
Dropped objects during operation & maintenance
Safety Studies
Hazard Identification Study (HAZID)
Hazard & Operability Study (HAZOP)
SIL Assessment and SIL Verification
Bowtie Analysis
Quantitative Risk Assessment (QRA)
Building Risk Assessment (BRA)
Fire & Gas Mapping (3D)
ALARP Demonstration
Operational HSE Case Development
Asset Integrity Studies
Safety Critical Element (SCE) Identification
Performance Standards development
Reliability Centered Maintenance (RCM) methodology development
Failure Mode Effects & Analysis (FMEA)
Reliability, Availability and Maintainability (RAM) study
NEO Differentiators (Consultant references)
Knowledge of Petronas HSE guidelines /PTS
Development of 6 HSE cases for Malaysian O & G facilities
Numerous Formal Safety Assessments (FSA) for Malaysian clients
Asset Integrity projects for Petronas Assets
RCM methodology development (ECA & FMEA)
Project Experiences
HSE Case development for Onshore Gas Terminal (OGT) of PetronasCarigaliSdn Bhd., (PCSB)
HSE Case development for Baronia and Erb West Fields of PCSB
Formal Safety Assessment (FSA) studies for Exxon Mobil E & P Malaysia (EMEPMI)
RCM studies for MISC Berhad etc.,
Energy Efficiency
LNG Plants
Highly energy intensive
Proven technology (C3/MR) with inherent safety
LNG produces lower CO2 emissions that coal / oil
Base load availability ~ 90%
Energy distribution
NG pre-treatment (AGRU, Dehydration, Hg removal, NGL removal)
Liquefaction blocks
Utilities
Cryogenic storage
Savings potential (process-wise)
Gas pre-treatment : 5 – 10%
Liquefaction : 10 – 15%
Utility systems : 5 – 10%
Targeted systems
AGRU and Dehydration unit regeneration optimization
Heat exchange line (Pinch analysis and reduced DP)
C3 / MR compression
Boil-off Gas recondensation
Dynamic simulation and Feed forward control for process units
Utility systems
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